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Welcome to order high quality pellet press die at any time

Pellet press die is an important spare part of pellet press, which can directly influence the quality of the made pellets, the molding of pellets and the production efficiency of pellet press. So you need to consider the quality of pellet press die when buying a pellet press. Nowadays, more and more users choose small pellet press (flat die pellet press) for small scale pellet production, because they want to make their own pellet press. These users mostly are household and small factory. Thus we introduce the flat die of small pellet press today.

GEMCO pellet press flat die for sale

The first picture is one photo of GEMCO pellet press flat dies. We can see that the shape of the die is discoid shape and many holes spread on it. The flat die of pellet press is processed by forging, reaming, and polishing etc, GEMCO adopts scientific technology to promote the discharge speed.

When pellet press die works, the roller compress raw materials into the holes of flat die and the pellets emerge on the other side of the die, the blade cut them into the same length, and you finally get excellent pellets. The diameter of hole is from 2.5mm to 10mm, you can choose the most suitable size according to your biomass raw materials and the pellets you want. Flat die can be removed and installed easily, you can take out the roller and die by the loosening lock nuts on both sides and removing the upper chassis.

flat die of pellet press
 
processing of flat die
 
checking of pellet flat die
die and roller of pellet press

How to effectively reduce the wear of pellet press die?

Flat die is the costly wearing parts of pellet press, the service life is an essential indicator to evaluate the performance and function of pellet press. Reducing the wear of pellet press die, prolonging the service life and reducing the cost of production are our focus.

We firstly analyze the reasons of wear and tear,  the mode of pellet molding is that the roller press raw materials into the holes of die without any lubricant and auxiliary material, the wear and tear is unavoidable. So how to efficiently reduce the wear of pellet press die? There are several aspects as follows.

  • The raw materials need to be crushed into the suitable size and screened before granulation.
  • The raw materials are put into the granulation room at the same speed, in case of excessive accumulation.
  • The device needs a powerful cooling system to reduce the working temperature of the granulation room, flat die and press roller.
  • For a machine, original accessories are usually the best. You’d better buy original one when the dies wear out.
  • You need to choose regular and experienced manufacturers, because their devices and flat dies have quality assurance. Such as GEMCO.

The advantages of GEMCO pellet press die

  • The raw material of GEMCO pellet press die is superior alloy steel, which helps to prolong the service life of pellet press die and the device. The service life of GEMCO pellet press is about 800 hours.
  • With high quality, two sides of the pellet press die both can be used, you can use any side for making pellets. Besides, GEMCO has over 10 years’ manufacturing experience of biomass energy machinery, the manufacturing process of flat die is also first class.
  • We supply multiple sizes of flat die, you can purchase original flat die. You can also feel confident to supply your needs, we will improve the custom property to meet your requirement. Contact us freely, we are ready to accept orders at any time.
holes of flat die
die of pellet press
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