How to Maximize Production Capacity of Wood Pelletizing Machine?
Wood pelletizing machine is mainly suitable for pelletizing, briquetting, and rod making for coarse fiber granulation, such as sawdust, rice husk, cotton stalk, cottonseed husk, weeds and other crops straw, domestic waste, waste plastics and waste from factories, and other materials with low adhesion rate and difficult to molding. What’s more, it can also be applied to low temperature pelletizing for biological fertilizer, organic fertilizer, compound fertilizer, etc.
For wood pelletizing machine, pelletizing system is the most important process in the whole pelletizing process, and wood pelletizing machine is the key equipment in the system, whose normal operation will directly effect the quality of the final products. Improving the production capacity of wood pelletizing machine is the most direct embodiment to maximize the benefits for people who invest in the wood pelletizing machine industry. Under the conditions of the same number of workers, the increase in output is equal to the increase in profits.
Combining with years of field management experience and theoretical knowledge, I will summarize the discussion of how to correctly operate the wood pelletizing machine completely.
Five main aspects to maximize production capacity of wood pelletizing machine
Strict control the property of the feedstock
There are three aspects to control the property of the feedstock:
- Vary hard materials are forbidden to the enter, at the same time, non crushing material is forbidden to enter into the pelletizing chamber in the production process.
- Control the particle size composition of the raw materials, material with large size is forbidden to enter, screening should be carried out in advance.
- Control the moisture content of the material, drying those material with much water containing, in order to avoid the raw material adhere to the inner wall of pelletizing chamber.
Improve the rolling form
The rolling form of press wheel is an important aspect that determines the production efficiency, power consumption, die wear, forming quality, and other performance. Through the improvement of the design for the press roller of wood pelletizing machine, the measures such as increasing the pressure, reducing the invalid wear and reduce the pressure of the pressure wheel are put forward, so that the material can form more effective jamming area in pelletizing chamber. Pressure of single die hole is greater, which is beneficial to the lamination of raw materials, improve the discharge rate of the material, and achieve the purpose of improving the efficiency of equipment production.
Reasonable working parameters
The working parameters of wood pelletizing machine have direct influence on the movement characteristics of the raw materials, furthermore, it has an important influence on the production efficiency of the equipment. Therefore, it is necessary to ensure the reasonable working parameters of the equipment in production process. In order to improve the production efficiency of wood pelletizing machine, it is required to improve the design of pressure wheels and mould, and the machine is equipped with the best working parameters according to the improved pressure and mould, so that the mould and raw materials are matched, maximize the production efficiency of equipment.
Improve the transmission efficiency of equipment
The transmission efficiency of the speed reducing mechanism affects the production efficiency of wood pelletizing machine. When the transmission efficiency is lower, the actual use power of equipment will be reduced. When designing the transmission system of wood pelletizing machine, it can improve the practical power of the wood pelletizing machine by improving the efficiency of the drive system, in order to achieve the purpose of saving energy and reducing consumption.
Operation level of workers
Only be familiar with the performance of equipment, master the essentials of equipment operation, the operators of wood pelletizing machine can be able to comply with the needs of wood pelletizing machine, so that the wood pelletizing machine can work better for us.