Factors affecting and extending the service life of straw pellet machine

GEMCO Machinery is mainly engaged in high-quality straw pellet machine and other equipment manufacturing. The straw pellet machine is based on crop straw or wood chips, and is made into cylindrical pellets.

Factors that affect the life of the straw pellet machine.

1. The moisture content of the material is too low, the hardness of the processing object is high, and the power consumption during the processing is large, which increases the production cost of the enterprise and reduces the service life of the straw pellet machine. If the moisture is too large, it is not easy to be pulverized, the number of impacts of the hammer is increased, and heat is generated due to the friction of the material and the impact of the hammer, so that the moisture object in the process evaporates, and the evaporated water forms a paste with the pulverized fine powder to block sieve. This hole reduces the discharge of the pulverizer. Generally, the moisture content of raw materials is controlled below 14%.
2. The permanent magnet cylinder or the iron removal device can be installed at the machine inlet to avoid affecting the service life of the pressure roller, the mold and the central shaft. During the extrusion process, the temperature of the straw pellet feed is as high as 50-85 ° C. The press roller receives strong power during the operation, but lacks the necessary effective dust-proof device. Therefore, once every 2-5 work, the bearing must be cleaned once and the high temperature is added. grease. Clean and refuel the main shaft of the straw pellet machine every other month. The gearbox should be cleaned and maintained every six months. The screwing of the drive components should be carried out at any time.
3. At the end of the material press, mix a small amount of wheat hulls with cooking oil and place in the machine. After pressing for 1-2 minutes, stop and fill the mold hole with oil so that the next time it is opened, it can be put into production and the mold can be held. It also saves working hours. After the straw pellet machine is stopped, the pressure roller is released, and the screw is adjusted to remove the residue.

Things you should pay attention before using the pellet machine

However, since the customer often ignores the maintenance of the straw pellet machine, the machine malfunctions and cannot operate normally. We will give you some tips (extend the life of the straw pellet machine) for reference only. After each use of the straw pellet machine, the equipment should be inspected and the equipment inspected before each production.
1. Check the hopper for foreign matter before starting the machine. During normal operation, do not put your hand into the hopper or use other tools to switch materials to avoid danger.
2. Stone, wood, iron and other foreign objects must not be placed in the hopper, so as not to cause normal production.
3. When using manual feeding, ensure that there are no stones, wood blocks, irons and other debris in the raw materials. When loading with a conveyor, it is recommended to add a de-ironing device to ensure proper operation of the machine.
5. In the production process, if there is abnormal noise in the hopper of the machine, it should be closed in time to check and clean foreign matter before starting.
6. There is an electric refueling device at the lower end of the hopper. Do not touch to avoid burns. The above must be checked before starting to produce the straw pellet machine, and it is confirmed that there is no problem before starting production.
Practice has proved that GEMCO Machinery will greatly improve the use and surfacing repair and utilization of pellet machine molds on the basis of the innovation of straw pellet machine, greatly extending its service life. In addition, we will further summarize the experience of extending the life of the straw pellet machine to achieve the best results and strive to reduce production costs.