Rollers and dies main parts of flat die pellet press
Due to its simple design, high efficiency and light weight, flat die pellet press is mainly used to produce small pellets. It has a horizontal mold and a roller. The material falls from the top and is pressed by a press roller and the die to form pellets. Therefore, the die and roller are the main key components in the production of pellets and plays a decisive role in capacity and quality of the pellets.
D type pellet press roller
R type pellet press roller
Pellet press roller inside
Roller
The roller of pellet press is an important part of pellets making. The main purpose of the roller is to help the material enter the die hole. Therefore, the shape, structure and design of the roller are mainly used to prevent the material from sliding and to provide a smooth surface for better discharge of pellets. The material of roller parts must be wear-resistant and not easily broken. The rollers in our flat-die pellet press are made of precision alloy metal, which makes the core parts wear-resistant and hard to break. In addition, flat-die pellet press usually has two or three rollers, which increases the ability to produce pellets.
Die Parts
The diameter of the die hole of the pellet press is usually 1.5-12 mm. Compared with ring die, flat die pellet press has the following advantages: small and light, easy to clean and easy to maintain. Molds are usually made of various types of metal to ensure that they are resistant to corrosion. Our flat die pellet press is made of high-quality alloy steel with the best pellet compression ratio. We can produce different molds as needed. The size can be designed according to your requirements.
Adjustment of Rollers and Flat die
The distance between roller and flat die will seriously affect the success rate of pellet press. Because of abrasion and compression pressure, rollers and dies are consumables. The distance between roller and die can affect the energy, particle quality, productivity and fine powder produced by pellet press. Properly setting the dies on the pellet press can also prolong the service life of the roller and die and reduce the cost of replacing these consumables.
How long will the die and rollers last?
Many buyers are concerned about the question: how long can dies and rollers last? The answer depends on the frequency with which you use pellet press and the type of raw material. For example, sawdust pelletizing, lasting 4-8 hours per day for more than 6 months will wear the die and roller. You need to replace them. If the material is softer biomass, such as grass, leaves, dies and rollers can be used for more than a year.
A full understanding of the function of the roller and die is a necessary step for the pellet press to work effectively. Roller and die are the fast wear parts in portable pellet press. For customers who tend to buy flat-die pellet press, they are the subject of most attention. We are a professional supplier of pellet press parts. If you need to customize these components, please contact us.
