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Use EFB pellet press to make pellets
a profitable and promising business
efb biomass pellets

Oil palms are cash crops widely planted in Malaysia, Indonesia and other Tropical areas. EFB—empty fruit bunches are biomass wastes of oil palms. There are immense volume of EFB left in palm oil plants every day. The high heat value makes them an excellent raw material for making biomass energy. Making biomass pellets with GEMCO EFB pellet press is a profitable business.

EFB: a treasure from oil palm

EFB refers to the empty fruit bunches of oil palm. As we know, oil palm fruits grows on large bunches. Every bunch has more than 2000 fruits. Oil palm is the most efficient oil production plant in the world. In Malaysia, the oil yield is 5 tons per hectare, which is much more than peanuts and soybeans. It is widely used as cooking oil or biodiesels.

Thanks to the high economical benefits, oil palm are extensively planted in tropical areas like Africa, South America and South East Asia. Malaysia and Indonesia are world’s major palm oil producers.

oil palms plantation

Palm oil is extracted from palm kernel and flesh by cook, crush and squeeze. During this process, the empty fruit bunches and palm shells are separated. They are an enormous amount of residues. Take Malaysia for example: the palm planting area is over 4 million hectares, with the left EFB more than 15 million tons.

For a long time, they are discarded in palmary or burned to ash as fertilizer, with a few of them fully recycled. Because EFB contains vascular bundles, a fibrous material with high elasticity and low density, they can be used to make papers and cushions. Besides, owing to its high heat value and low carbon emission, it emerge as an excellent biomass energy, widely applied in power generation and industrial production.

oil palm empty fruit bunches
Why EFB pellets are
ideal biomass energy?
palm plantation in tropical areas

As statistics show, Palm oil is the second widely used cooking oil, only second to soybean salad oil. There are immense palm plantation in tropical areas that provides oil palm fruit for oil extraction. This mean there are tremendous quantity of biomass wastes left every day. So you don’t have to worry about the raw material supply

empty fruit bunches

Collecting EFB for making biomass fuel is also convenient. Oil palm plantations are concentrated in tropical areas, Malaysia and Indonesia in particular. You can find the empty fruit bunches easily in local oil extraction plants, without bothering to collect them from different sources.

EFB pellets are efficient biomass energy

As said above, oil palm EFBs are high-efficiency biomass energy. They are abundant in fibrous materials, and contain neither chemical nor mineral additives. They release more heat than general biomass fuel, and reduce green house gasses emission. You can make EFB pellets by drying, crushing and pressing them. Also, you can mix EFB with other raw materials to make blended fuels.

efb pellets fuel application

Wide range application is another advantage of EFB pellet fuel. As businesses are under high pressure from government and citizens for their environmental effect, they are making efforts to look for alternative energy. Biomass energy comes as an ideal solution. By virtue of low cost and simple processing techniques, it rapidly gains the company’s favor, and plays an important role in power generation, printing and dying mill, food processing, electroplate factory, etc.

Pellet press with electric motor

We offer quality pellet press with electric motor, guarantee the property of electric pellet press, the most popular wood pellet press.

Pellet press with diesel engine

GEMCO sales flat die diesel pellet press with power from 8 to 55HP. Our pellet mill can produce material into pellet with various parameters.

Pellet press with gasoline

Adopting excellent flat die dynamic disk design, small gasoline pellet mill is a good choice as a family heating fuel production equipment.

Pellet press with PTO

PTO pellet mill is a special wood pellet mill. It is driven by tractor motors and applies to farm workplace. Learn PTO wood pellet press and purchase!

How to make pellets with EFB pellet press？

EFB pellet press can also process other biomass materials like sawdust, maize stalk, rice husk, peanut shell, etc. The distinction is their compression ratio, which is varied according to specific raw materials. The EFB pellets making process includes drying, crushing, pressing, cooling and packaging.
 

efb pellets processing steps
01
Naturally, EFB is saturated with water coming from moist environment or processing process. We must dewater the raw material with a dryer machine as a way to improve the fuel property. After drying it will be much lighter and more compact, easier for further treatment.
03
In the EFB pellet press, the high pressure and continually stir from the roller and die heat the raw materials up to high temperature, under which they are molded into solid and dense EFB pellets.And the moisture content is further reduced during this process.
 
02
Crushing is the process to turn empty fruit bunches into EFB powder with a hammer mill. Crushing makes EFB fine enough to be fed into the pellet press.
04
After all these procedures, EFB get too hot to touch. Just wait until they are cooled. Then package them into large or small bags for sale. They are suitable for household and business use.
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D type
APPEARANCE DRIVEN BY MODEL POWER CAPACITY (kg/h) WEIGHT (nw/gw) PACKING SIZE (mm)
Electric motor pellet mill Electric motor ZLSP-D 150B 5.5kW 50-100 95/110 800x450x700
ZLSP-D 200B 7.5 kW 80-120 200/230 1050x480x930
ZLSP-D 230B 11 kW 120-200 290/320 1180x540x1000
ZLSP-D 260B 15 kW 160-250 320/360 1240x540x950
ZLSP-D 300B 22 kW 250-400 350/380 1300x560x1100
electric motor pellet mill with enclosure Electric motor
with enclosure		 ZLSP-D 150C 5.5kW 60-110 105/125 1000x480x780
ZLSP-D 200C 7.5 kW 80-120 210x230 1050x550x830
ZLSP-D 230C 11 kW 120-200 290/320 1200x560x950
ZLSP-D 260C 15 kW 160-250 340/370 1240x560x1000
ZLSP-D 300C 22 kW 250-400 425/465 1300X620X1100
diesel engine pellet mill Diesel engine ZLSP-D 150A 8HP 50-100 180/220 100x500x750
ZLSP-D 200A 15 HP 80-120 210/240 1460x750x900
ZLSP-D 230A 22 HP 120-200 280/310 1560x850x1100
ZLSP-D 260A 30 HP 160-250 330/360 1200x500x1070
ZLSP-D 300A 41 HP 250-400 410-450 1220x600x1000
gasoline engine pellet mill Gasoline engine ZLSP-150Q 7.5HP 90-120 180-220 1000x500x750
PTO pellet mill PTO ZLSP-D 150P ≥8 HP 50-100 90-110 900x540x1020
ZLSP-D 200P ≥15 HP 80-120 130/150 1000x540x1020
ZLSP-D 230P ≥22 HP 120-200 175/200 1000x540x1020
ZLSP-D 260P ≥33 HP 160-250 235/255 1050x540x900
ZLSP-D 300P ≥41 HP 250-400 305/325 1100x540x1000
R type
APPEARANCE DRIVEN BY MODEL POWER CAPACITY (kg/h) WEIGHT (nw/gw) PACKING SIZE (mm)
electric motor pellet mills Electric motor ZLSP-R 200B 7.5kW 80-120 215/245 950x450x1050
ZLSP-R 300B 22 kW 250-350 540/575 1350x750x1400
ZLSP-R 400B 30 kW 350-450 770/810 1400x800x1450
ZLSP-R 420B 37 kW 400-600 700/1100/1200 1630*620*1400
ZLSP-R 550B 55 kW 500-800 1770 2300x750x1850
diesel engine pellet mills Diesel engine ZLSP-R 200A 15HP 80-120 320/350 1460x950x1100
ZLSP-R 300A 41 HP 250-350 850/890 1100x700x2480
ZLSP-R 400A 55 HP 350-450 1010/1050 1300x800x2600

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